CROSSCUT SAW
UKS 850 Automat
The UKS 850 Automatic crosscut saw is designed for cutting logs, construction timber, or sharply cut boards, which require a large cutting pattern. Another application is cutting boards and slats in pallet production. On average, this saw can process 30-33 m3 of pallet lumber per shift (8 hours), or approximately 23,000 pieces of pallet blocks. When cutting logs with a length of 5 meters and an average volume of 0.25 m3 per log, the capacity is approximately 5 m3 of logs per hour. The saw can be operated by a single worker when using a cross-feed conveyor, along which the material to be cut arrives, for example, from a frame saw. The placement of a second worker is limited by the weight and quantity of the material loaded on the machine without a cross-feed conveyor.
Basic Cutting Modes
1. Manual Mode
You can set each cut length by moving the material using the buttons on the panel or by adjusting the length value on the control panel's dial. Initiate the cut pressing the button on control board. This mode is suitable for individual sequential cuts.
2. Automatic Mode
a) Set a single cut dimension for the entire length of the input material. Upon initiating the cut with the pedal, the entire material will be automatically cut to this set value. After completing the cut, the feeder will return to the preset length value of the input material. This mode is suitable for the production of pallet blocks, allowing for a quick transition between different values during frequent changes in input material.
b) Set a desired combination of cut dimensions for the entire length of the input material. Initiating the cut with the pedal will result in the automatic cutting of the entire material into these combinations of lengths. After completing the cut, the feeder will return to the preset length value of the input material. The machine's memory can store up to 10 programs with 10 lengths each, allowing for the easy rewriting, editing, inserting, and deleting of programs. This mode is ideal for achieving high material yield and is particularly useful in the production of cross-sections for a wide range of packaging products. In automatic mode, you can set automatic front and rear trims.
Sturdy and solid construction with a robust cover
in the cutting area ensures high work safety.
Material Flow
In the basic configuration, the saw has a LEFT orientation, meaning the material flow is from right to left.
The quality of individual components, materials, and processing
ensures trouble-free operation and long life in demanding working conditions.
Safety features in the basic equipment
include an electronic packet guard preventing material collision with the upper pressure and an end flap with a safety switch against unintended material ejection beyond the operator's reach. Priority is given to elements that prevent operator injury or machine damage.
Automatic Loading System
The automatic loading system is part of the basic saw configuration. It is a pushing device that moves along a precise linear rail with bearings. This design ensures the long life of the linear guidance and very precise positioning of the workpiece for cutting.
Integrated Side and Top Pressure
Ensures the secure fixation of the material during the cut, both to the work table and the rear support. This ensures precise, perpendicular cuts without unintended material movement.
Clear LCD Touch Display
Enables easy and comfortable machine control. The individual control elements are well-visible, reduce operator eye strain, and provide a perfect overview. Maximum ergonomics and the designed software ensure complete control over the machine.
Work Table at the Input Before Cutting
This is without a tilt and with rollers. It allows the operator to conveniently sort and prepare material, which is then fed into the loading area. This eliminates downtime during saw operation and strenuous material handling. The table is equipped with a safety flap at its end to prevent unintended material ejection beyond the operator's reach.
Basic Fixed Table at the Output After Cutting
This is standardly two meters long and partially covered in the cutting area. The operator can safely remove the cut material without being endangered by possible cut-offs, chips, or risking injury from the cutting disc.
For additional machine options, refer to the "Optional Equipment" tab.
| P A R A M E T E R | S T A N D A R D | O P T I O N* |
| Material Input | ||
|---|---|---|
| Length of the entry table |
3,2 - 7,2 m
|
- |
| Tilting the input table | 0° | - |
| Saw Orientation | left | Right |
| Cross table extension | - | yes |
| Material Output | ||
| Fixed table | 2 m | Optional extension |
| Mechanization at the output | - | Optional |
| Control | ||
| LCD touch screen | 8" | - |
| Start of the cutting cycle | pedal | - |
| Cutting data* | ||
| Cutting accuracy | +/- 0.5 mm | - |
| Feed rate | Continuous regulation | - |
| Saw blade | ||
| Disc diameter | 600 mm | 550 mm |
| Inner diameter of the clamping hole | 80 mm | - |
| Loader | ||
| Propulsion | AC servo | - |
| Loader speed | max. 1 m/s | - |
| Saw engine | ||
| Performance | 11 kW | 15 kW, 22 kW |
| Connection | ||
| Dust extraction | 2 x Ø 120 mm - 30 m/s | - |
| Compressed air | pressure min. 0.6 Mpa | - |
| Capacitive air consumption | 350 l/min. | - |
| Voltage | ~3x400 V/50Hz | - |
* For more information, please refer to the Optional Equipment tab.
Störi Mantel automatic crosscut saws can be complemented or configured with a wide range of optional equipment. Here, we present the basic options, but if you have a different requirement or inquiry, we would be happy to discuss it with you.
Saw
Right-hand configuration - material flow is from left to right.
More powerful motor - the saw can be equipped with an 15 kW or 22 kW motor.
Saw blade of a different diameter - optionally, the saw can be fitted with a 550 mm diameter blade.
Lifting feeder - pneumatic or mechanical lifting of the feeding arm above the placed material when the feeder returns to the restart position.
Special Model - simplifies the shortening of low-quality material. The operator checks and visually evaluates each piece at the input, choosing lengths using special added buttons in the cutting scheme. The modified feeder with automatic length measurement then measures the material, and the saw cuts it according to the input.
Cutting Conditions
Finger pressure guide - increases the accuracy and perpendicularity of the cut. Presses the material against the support during cutting, preventing unintended movement during the cut.
Side pressure guide at the output - useful where long pieces are shortened. The pressure guide increases the accuracy and perpendicularity of the cut.
Mechanization at the Input
Cross-chain feed conveyor - can be 1 or 2 meters long. The number of conveyor arms is determined by the length of the saw's input table and can be customized according to customer preferences.
Mechanization at the Output
Extension of the basic fixed output table (smooth)
Output fixed table with rollers - facilitates the easy handling of long and heavy material.
Driven or non-driven roller conveyor - can be up to 4 meters long and 400 mm wide.
Automatic ejector with inclined collecting table (gravity chutes) - simplifies the sorting of shortened material. Automatic saws can have up to two ejectors.
Rake conveyor for cutoffs or blocks.
Special Equipment
Heating of the electrical distribution panel and control panel - necessary if the machine is located in unheated spaces.
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Write to us
info@stoerimantel.comcall us
+420 571 116 934| parameters | UKS 850 A | KP 500 A | KP 900 A | UKS 1000 A |
|---|---|---|---|---|
| Saw blade basic (optional) | 600 mm (550 mm) | 550 mm (500 mm) | 600 mm (550 mm) | 700 mm (600 mm) |
| Motor power basic (optional) | 11 kW (15 kW; 22 kW) | 5,5 kW (7,5 kW) | 7,5 kW (11 kW; 15 kW) | 11 kW (15 kW; 22 kW) |
| Upper pressure (max. height) | 200 mm | 160 mm | 180 mm | 250 mm |
| Cutting width | 720 mm | 300 mm | 390 mm | 760 mm |
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Make production
more efficient
Speed, accuracy, and high-quality cutting ensure more efficient material yield.
Reduce the
workforce needed
Simple solutions facilitating machine operation and handling of heavy materials enable a reduction in the number of workers.
Save costs
Minimizing waste and unnecessary cutting of expensive materials, flexibility in your orders, and easy machine maintenance lead to a quick economic return on investment and reduced operating costs.
Operational reliability and precise cutting accuracy
Thanks to advanced technology and quality construction, the automatic crosscut saw always ensures a perfect and precise cut. This enables you to achieve a high level of quality in the final product.
The ability to cut boards or blocks individually or in batches
Work flexibly with wooden materials, whether you need to cut boards or beams individually or in batches. This allows you to easily adapt to the requirements of subsequent processing and production.
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Enter your e-mail, and our sales representatives will get in touch with you regarding the machine.
